User Manual. Conceptpower TM Classic-Line. Modular (n+1)-redundant 3phase UPS System 10-40kVA. Conceptpower TM Classic 10-40kVA. 40 kva.

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Conceptpower TM Classic 10-40kVA User Manual Conceptpower TM Classic-Line kva Modular (n+1)-redundant 3phase UPS System 10-40kVA 40 kva Newave_OPM_CPC_10K_40K_GB_ doc Page 1 CONTENTS 1 SAFETY...4
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Conceptpower TM Classic 10-40kVA User Manual Conceptpower TM Classic-Line kva Modular (n+1)-redundant 3phase UPS System 10-40kVA 40 kva Newave_OPM_CPC_10K_40K_GB_ doc Page 1 CONTENTS 1 SAFETY DESCRIPTION RELIABILITY AND QUALITY STANDARDS CONCEPTPOWER MODELS SINGLE/PARALLEL-MODULES AND SINGLE/MULTI-CABINET CONFIGURATIONS WARRANTY EXTENDED WARRANTY INSTALLATION INTRODUCTION Receipt of the UPS Nameplate UNPACKING BATTERIES STORAGE UPS Battery POSITIONING CABLING Connection Diagram Preparation for the Input Cabling Earthing Connection of the Mains Supply Single Input Feed Dual Input Feed Preparation for the Output Cabling Connection of the Load Output Cabling INTERNAL BATTERY SYSTEMS EXTERNAL BATTERY CABINET AND BATTERY CONNECTION External Battery Configuration Connection of External Battery Cabinet and UPS Conceptpower TM Classic-Line INTERFACING SMART PORT (Serial RS 232) DRY PORT (volt-free contacts) OPERATION COMMISSIONING CONTROL PANEL Power Management Display (PMD) LED Indicators Keys ON/ Start-up and Shutdown Buttons Definition of a Single/Parallel-Module System (DIP Switch SW1-1) Definition of a Single/ Multi-Cabinet Chain (DIP Switch SW2-9) DESCRIPTION OF THE LCD Status Screens Main Menu Screen Event Log Screen Measurements Screen Commands Screen UPS Data Set-Up User Set-Up Service OPERATING MODES Mode ON LINE (INVERTER MODE)...26 Newave_OPM_CPC_10K_40K_GB_ doc Contents Page 2 4.4.2 Mode -LINE (ECO- or BYPASS MODE) MAINTENANCE BYPASS - Mode Parallel Isolator (IA2) START-UP PROCEDURE OF UPS CONCEPTPOWER SHUTDOWN PROCEDURE OF UPS CONCEPTPOWER LOAD TRANSFER: FROM INVERTER OPERATION TO MAINTENANCE BYPASS LOAD TRANSFER: FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS REPLACEMENT OF UPS-MODULE REPLACEMENT OF UPS-MODULE IN SINGLE-MODULE SYSTEMS How to Extract a UPS-Module in SINGLE MODULE Systems How to Fit Back a UPS-Module in SINGLE-MODULE-Systems REPLACEMENT OF UPS-MODULE IN REDUNDANT MULTI-MODULE SYSTEM How to Extract a Module in Redundant Multi-Module System How to insert a module in a Redundant Multi Module System REPLACEMENT OF A MODULE IN CAPACITY MULTI-MODULE SYSTEM How to Extract a Module in a Capacity Multi-Module System How to Fit Back a Module in a Capacity Multi-Module System MULTI-CABINET CONFIGURATION CONCEPT OF MULTI-CABINET CONFIGURATION INSTALLATION INSTRUCTIONS Introduction Paralleling of UPS-Cabinets Connection of Parallel Communication Cables (BUS-lines) Parallel Adapter and DIP-Switch SW DIP-Switch SW1-1 and SW2-9 Settings ON/ Main Buttons Parallel Isolator (IA2) Maintenance Bypass (IA1) Redundant Parallel Configuration Capacity Parallel Configuration ECO-MODE (BYPASS MODE) in Parallel Systems COMMISSIONING OF MULTI-CABINET CONFIGURATION Start-up of a Multi-Cabinet Configuration Shutdown of Multi-Cabinet Configuration Replacement of a Faulty UPS-Module in a Multi-Cabinet Configuration MAINTENANCE INTRODUCTION USER RESPONSIBILITIES ROUTINE MAINTENANCE BATTERY TEST TROUBLESHOOTING ALARMS MENU, COMMANDS, EVENT LOG, MEASUREMENTS, FAULT IDENTIFICATION AND RECTIFICATION OPTIONS INTRODUCTION REMOTE EMERGENCY FACILITIES REMOTE SIGNALLING PANEL (RSP) How to Connect the Remote Signalling Panel (RSP) GENERATOR ON FACILITIES WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE Why is UPS Management important? Wavemon Shutdown and Monitoring Software SNMP CARD/ADAPTER FOR NETWORK MANAGEMENT /REMOTE MONITORING TECHNICAL SPECIFICATIONS...54 Newave_OPM_CPC_10K_40K_GB_ doc Contents Page 3 1 Safety BEFORE ATTEMPTING TO INSTALL OR START UP THIS UPS THE USER MUST ENSURE THAT THE SAFETY INSTRUCTIONS IN THIS MANUAL ARE CAREFULLY READ AND OBSERVED BY TECHNICALLY COMPETENT PERSONNEL. KEEP THIS MANUAL WITH THE UPS FOR FUTURE REFERENCE. THIS UPS MUST NOT BE STARTED UP OR PUT INTO USE WITHOUT HAVING BEEN COMMISSIONED BY A FULLY TRAINED AND AUTHORISED PERSON. ALL SERVICING MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL. DO NOT ATTEMPT TO SERVICE THE UPS YOURSELF. BY OPENING OR REMOVING THE UPS-COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES IN CASE OF ANY KIND OF DOUBT REGARDING THIS UPS, CONTACT: NEWAVE SA, SWITZERLAND Tel Fax NEWAVE SA WILL ASSUME NEITHER RESPONSIBILITY NOR LIABILITY DUE TO INCORRECT OPERATION OR MANIPULATION OF THE UPS. HIGH LEAKAGE CURRENT MAKE SURE THAT THE EARTHING IS CARRIED OUT CORRECTLY BEFORE YOU CONNECT THE MAINS POWER SUPPLY THE CONCEPTPOWER kva IS CLASS A - UPS-PRODUCT (ACCORDING TO EN 50091/Part-2). IN A DOMESTIC ENVIRONMENT IT MAY CAUSE RADIO INTERFERENCE. IN SUCH AN ENVIRONMENT THE USER MAY BE REQUIRED TO UNDERTAKE ADDITIONAL MEASURES. NEWAVE S.A. HAS TAKEN EVERY PRECAUTION TO PRODUCE AN ACCURATE, COMPLETE AND EASY TO UNDERSTAND MANUAL AND WILL THEREFORE ASSUME NO RESPONSIBILITY NOR LIABILITY FOR DIRECT, INDIRECT OR ACCIDENTAL PERSONAL OR MATERIAL DAMAGE DUE TO ANY MISINTERPRETATION OR UNDESIRED MISTAKES IN THIS MANUAL. THIS MANUAL MAY NOT BE COPIED NOR REPRODUCED PRIOR TO WRITTEN PERMISSION OF NEWAVE SA. USER MUST HANG A WARNING LABEL ON ALL PRIMARY UPS POWER ISOLATORS. ELECTRICAL MAINTENANCE PERSONNEL SHOULD BE AWARE OF DANGEROUS VOLTAGES. THE WARNING LABEL SHOULD CARRY THE FOLLOWING WORDING: ISOLATE UPS BEFORE WORKING ON THIS CIRCUIT Newave_OPM_CPC_10K_40K_GB_ doc Safety Page 4 2 Description 2.1 RELIABILITY AND QUALITY STANDARDS. Congratulation on your purchase of the Conceptpower TM. The Conceptpower TM will provide your critical equipment with a steady and reliable power supply for many years. NEWAVE SA is situated in Switzerland and is specialized in the design and manufacture of Uninterruptible Power Supplies. The unique and modular UPS Conceptpower TM belongs to the newest generation of midrange 3phase UPS-Systems. High reliability, low operating cost and excellent electrical performance are only some of the highlights of this innovative UPS solution. The criteria and methods implemented at NEWAVE SA for the design and manufacture correspond to the most stringent quality standards. The Swiss Association for Quality and Management System (SQS) certified that, according to the model of the International Standard ISO 9001/EN 29001, the whole Newave SA company complies successfully. (Registration No.: , date issued: 12 April 1999.) 2.2 CONCEPTPOWER MODELS The Conceptpower TM UPS-Series consists of three Lines: Classic-Line: The Classic-Line 10-40kVA cabinet consists of only one UPS-Module and a standard battery. Gemini-Line: The Gemini-Line 10-30kVA cabinet consists of two UPS-Module and a standard battery. Upgrade-Line: The Upgrade-Line 10-40kVA cabinet consists of three UPS-module 2.3 SINGLE/PARALLEL-MODULES AND SINGLE/MULTI-CABINET CONFIGURATIONS The Conceptpower TM has unique paralleling features. We distinguish: Single/Parallel-Modules Single-Module: If a configuration consists of one single Module it is defined as a Single-Module Configuration (Classic-, Gemini- or Upgrade-Line with a single Module). Parallel-Module:. A Parallel-Module is a Module that is operating in a parallel with other equivalent Modules. Single/Multi-Cabinet Configurations Single-Cabinet Configuration: A single-cabinet configuration means that there are no cabinets operating in a chain. Multi-Cabinet Configurations: It is possible to parallel Conceptpower (Classic-, Gemini- or Upgrade- Line) Cabinets into a Multi-Cabinet Configuration in order to increase the number of paralleled Modules. 2.4 WARRANTY The Conceptpower TM is supplied with a limited warranty that the UPS and its component parts are free from defects in materials for a period of 12 months from the date of original commissioning or 15 months from the date of original delivery, whichever is the sooner. Transportation cost is not included in the warranty and has to be paid by the end-user. Newave_OPM_CPC_10K_40K_GB_ doc Description Page 5 Do not return anything without written authorisation from NEWAVE or your closest service centre. NEWAVE or the closest service centre will then give you further instructions how to proceed. Any product must be returned with transportation charges prepaid and must be accompanied by a description of the failure. Products without description will not be handled. This warranty is invalidated if the UPS is put into use without having been commissioned by a fully trained and by NEWAVE authorised person. This warranty does not apply to any damage or losses caused by misuse, abuse, negligence, neglect, unauthorised repair or modification, incorrect installation, inappropriate environment, accident, act of God or inappropriate application. If the UPS fails to conform to the above within the warranty period then NEWAVE SA or an authorized service centre will, at its sole option, repair or replace the UPS or parts of it. All repaired or replaced parts will remain the property of NEWAVE or of the authorized service centre. NEWAVE is not liable for any costs, such as loss of profits or revenue, loss of equipment, loss of data or software, cost of substitutes, claims by third parties or otherwise. As general policy, NEWAVE does not recommend the use of any of its products in life support applications where failure or malfunction of the NEWAVE product can be reasonably expected to cause failure of the life support device or to significantly affect us safety or effectiveness. NEWAVE does not recommend the use of any of its products in direct patient care. NEWAVE will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to NEWAVE that the risks of injury or damage have been minimized, the customer assumes all such risks and the liability of NEWAVE is adequately protected under the circumstances. The UPS may contain batteries that must be re-charged for a minimum of 24 hours every 6 months to prevent deep discharging. Batteries that have been, for whatever reason, deep discharged are not covered by the warranty. 2.5 EXTENDED WARRANTY The standard warranty may be enhanced by protecting the UPS with an Extended Warranty Agreement (maintenance contract). For more details please contact the nearest representative. Newave_OPM_CPC_10K_40K_GB_ doc Description Page 6 3 Installation 3.1 INTRODUCTION This chapter contains all the necessary information for the correct unpacking, positioning, cabling and installation of the UPS Conceptpower TM. ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED PERSONNEL. NEWAVE will take no responsibility for any personal or material damage caused by incorrect cabling or operations or activities, which are not carried out as per the instructions contained in this manual Receipt of the UPS Upon receiving the UPS, carefully examine the packing container and the UPS for any sign of physical damage. In case of rupture or suspect inform immediately: a) The carrier and b) NEWAVE SA. Ensure that the received UPS corresponds to the material indicated in the delivery note. The packing container of the Conceptpower TM protects it from mechanical and environmental damage. To increase its protection the UPS is wrapped with a plastic sheet Nameplate The technical specifications of the Conceptpower TM are provided on the nameplate, which is situated at the front of the UPS. Check if it corresponds to the purchased material mentioned in the delivery note. 3.2 UNPACKING When unpacking the UPS observe the FRAGILE and ARROW on the packing container. Perform the following steps to unpack the UPS: Cut wrappers and remove packing container by pulling it upwards; Remove the plastic cover from the UPS; Remove pallet from the UPS; Retain the packaging materials for future shipment of the UPS; Examine the UPS for any sign of damage. Notify your carrier or supplier immediately if damage is apparent. Open the UPS-door and make sure that all the UPS-Mudules are appropriately fitted in their UPS-Compartment and if the UPS system is provided without a UPS-module make sure that the empty UPS-compartment is correctly covered with the UPS-compartment protection cover. 3.3 BATTERIES The standard batteries of the Conceptpower TM are sealed, maintenance-free batteries, mounted in an external battery cabinet and will typically be connected when the UPS is commissioned. The battery life depends very much on the ambient temperature. A temperature range between +18 and +23 C will achieve the optimum battery life. If the UPS is delivered without batteries, NEWAVE is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring. Newave_OPM_CPC_10K_40K_GB_ doc Installation Page 7 3.4 STORAGE UPS If you plan to store the UPS prior to use, keep the UPS unpacked in a dry, clean and cool storage room with an ambient temperature between (+5 C to +40 C) and humidity of less than 90%. If the packing container is removed protect the UPS from dust Battery The battery life depends very much on the ambient temperature. It is therefore important not to store the battery longer than 6 months at 20 C, 3 months at 30 C and 2 months at 35 C storage temperature without a battery recharge. For longer-term storage make sure that the battery is fully recharged every 6 months. SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY DISCHARGED STATE. EXTREME TEMPERATURE, UNDER- AND OVERCHARGE AND OVERDISCHARGE WILL DESTROY BATTERIES Before and after storing, charge the battery. Always store the batteries in a dry, clean, cool environment in their original packaging. If the packing container is removed protect the batteries from dust and humidity. 3.5 POSITIONING The Conceptpower TM is a compact and light UPS and can easily be moved to the final position. All parts of the Conceptpower TM are accessible from the front and rear making it a service-friendly and maintenance-friendly UPS. The UPS should be located where: Humidity and temperature are within prescribed limits; Fire protection standards are respected; Cabling can be performed easily; Available front accessibility for service or periodic maintenance; Requested air cooling flow should be granted; The air conditioning system should have sufficient capacity; Dust or corrosive/explosive gases must be absent; The place is vibration free; Minimum 10cm rear space is recommended for proper cooling (see Figure 3.1 and 3.2); Only front access is necessary for service and maintenance. Clearances X Clearances X Minimum 100mm Minimum 100mm X X UPS Battery Cabinet UPS Figure 3.1: UPS space recommendation Figure 3.2: UPS + Battery cabinet space recommendation Newave_OPM_CPC_10K_40K_GB_ doc Installation Page 8 3.6 CABLING Connection Diagram To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection. To connect the Conceptpower TM to the mains power supply see Figures 3.3, 3.4 and 3.5. ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE. BY OPENING OR REMOVING THE UPS-COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES Preparation for the Input Cabling Before you start connecting the UPS, ensure that: MAINS VOLTAGE (INPUT VOLTS) AND FREQUENCY (FREQUENCY) CORRESPOND TO THE VALUES INDICATED ON THE NAMEPLATE OF THE UPS. EARTHING IS PERFORMED IN ACCORDANCE WITH THE PRESCRIBED IEC STANDARDS OR WITH LOCAL REGULATIONS; UPS IS CONNECTED TO THE MAINS THROUGH A LV-DISTRIBUTION BOARD WITH A SEPARATE MAINS LINE (PROTECTED WITH A CIRCUIT BREAKER OR FUSE) FOR THE UPS. Provide input fuses and cables according to Figure 3.4 or in accordance with the prescribed IEC Standards or with the local regulations. The input of the UPS must be fitted with circuit breakers or other kind of protection. The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits Earthing ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED TRAINED INTERNAL PERSONNEL. To ensure protection of personnel during the installation of UPS make sure that the connections are performed under the following conditions: No mains voltage is present; Loads are shut down and disconnected; UPS Conceptpower TM is shut down and voltage-free. Connect the earthing wire coming from the LV-Distribution Board to the terminal PE . Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have been fastened properly Connection of the Mains Supply After the UPS has been unpacked and brought to its final position the authorized technician may start with the cabling. ALL THE OPERATIONS IN THIS SECTION MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL. To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions: No mains voltage is present; All loads are shut down and disconnected; UPS Conceptpower TM is shut down and voltage-free. Newave_OPM_CPC_10K_40K_GB_ doc Installation Page 9 Remove the terminal cover of the UPS Before connecting the input power cables make sure that: UPS-Module is fitted in its correct position; Maintenance Bypass IA1 is open in position ; Parallel Isolators IA2 is in position Connect the input power cable coming from the LV-Distribution Board to the terminals of the UPS showed in the following pages, keeping the phase rotation in clock-wise sense. NOTE: Neutral input wire must always be connected NOTE: The UPS Conceptpower TM is provided with facilities for both single feed (one common input cable for rectifier and bypass) and dual feed (separate input cable for rectifier and bypass). The standard UPS Conceptpower TM is always supplied with facilities for a single feed. If dual feed is required please contact your nearest Service Centre Single Input Feed To achieve correct Input Cabling see Drawing in Figure 3.5. For single input feed connect the mains input cable to UPS Terminal Block according to the following table: MAINS INPUT CABLE UPS TERMINAL Phase L1 1L1 Phase L2 1L2 Phase L3 1L3 NEUTRAL 1N EARTH PE For minimum recommended Input Cable Sections and Fuse Ratings for the Conceptpower TM Classic- Line see table in Figure 3.4. Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have been fastened properly Dual Input Feed To achieve correct input cabling see Terminal Block in Figure 3.5. NOTE: The UPS is supplied (as standard version) with facilities for a single cable feed (for rectifier and bypass). If dual feed is required please contact your nearest Service Centre. For dual input feed connect the mains input cables to UPS Terminal according to following tables: MAINS INPUT CABLE UPS TERMINAL BYPASS INPUT CABLE UPS TERMINAL Phase L1 1L1 Phase L1 2L1 Phase L2 1L2 Phase L2 2L2 Phase L3 1L3 Phase L3 2L3 NEUTRAL 1N NEUTRAL 2N EARTH PE EARTH PE For minimum recommended Input Cable Sections and Fuse Ratings for the Conceptpower TM Classic-Line see table in Figure 3.4. Under the connection terminal of the UPS there is a cable-fixing rail to ensure that the cables have been fastened properly. Newave_OPM_CPC_10K_40K_GB_ doc Installation Page 10 3.6.7 Preparation for the Output Cabling Before you start connecting the loads, ensure that the sum of the indicated UPS-module rated powers (OUTPUT POWER) on the nameplates (on the front side of the UPS-modules) is equal to or larger than the total load requirements. The output of the UPS must be fitted with circuit breakers or other kind of protection. These circuit breakers will be connected between the loads and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits. These circuit breakers will enable the protection of each load separately. The size of the circuit breakers depends on the load rating of the load sockets. The circuit breakers must comply with the prescribed IEC Standards. It is recommende
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