2002 Toyota Sequoia Service Repair Manual

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This is the Highly Detailed factory service repair manual for the2002 TOYOTA SEQUOIA, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2002 TOYOTA SEQUOIA Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly. Service Repair Manual Covers: Maintenance Engine Control System Mechanical Fuel Service Specifications Emission Control Intake Exhaust Cooling Lube Ignition Starting Charging Auto Transmission Clutch Manual Transmission Transfer Propeller Shaft Drive Shaft Differential Axle Suspension Tire & Wheel Brake Control Brake Parking Brake Steering Column Power Steering Air Condition Suppl Restraint System Seat Belt Engine Immobilizer Cruise Control Wiper & Washer Door Lock Meter Audio/Visual Horn Windshield/Glass Mirror Instrument Panel Seat Engine Hood/ Door Exterior & Interior Electrical Multiplex/ Can Communication And much more File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2002 TOYOTA SEQUOIA Service Repair Workshop Manual. Looking for some other Service Repair Manual,please check: https://www.aservicemanualpdf.com/ Thanks for visiting! 8
Transcript
  • 1. 2004 STEERING Power Steering Gear - Sequoia COMPONENTS 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 1 © 2005 Mitchell Repair Information Company, LLC. Microsoft Tuesday, September 15, 2009 8:04:01 AM Page 1 © 2005 Mitchell Repair Information Company, LLC.
  • 2. Fig. 1: Identifying Power Steering Gear Components (1 Of 3) Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 2 © 2005 Mitchell Repair Information Company, LLC.
  • 3. Fig. 2: Identifying Power Steering Gear Components (2 Of 3) Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 3 © 2005 Mitchell Repair Information Company, LLC.
  • 4. Fig. 3: Identifying Power Steering Gear Components (3 Of 3) Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. REMOVAL 1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD 2. REMOVE STEERING WHEEL PAD (See REMOVAL ) 3. REMOVE STEERING WHEEL (See REMOVAL ) 4. DISCONNECT RH AND LH TIE ROD ENDS ( BALL JOINTS ) 5. DISCONNECT NO. 2 INTERMEDIATE SHAFT ASSEMBLY (See REMOVAL ) 6. DISCONNECT CLAMP PLATE Remove the bolt and disconnect the clamp plate. 7. DISCONNECT PRESSURE FEED AND RETURN TUBES Using SST, disconnect the tubes. SST 09023-12700 8. REMOVE PS GEAR ASSEMBLY a. Remove the bolt, nut and stud bolt from the bracket. b. Remove the 2 set bolts, nut, washer and PS gear assembly. 9. REMOVE BRACKET AND GROMMET NOTE: Remove the steering wheel assembly before the steering gear removal, because there is possibility of breaking of the spiral cable. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 4 © 2005 Mitchell Repair Information Company, LLC.
  • 5. Fig. 4: Locating SST Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. DISASSEMBLY 1. REMOVE 2 TURN PRESSURE TUBES a. Using SST, remove the 2 turn pressure tubes. SST 09023-38400 b. Remove the 4 O-rings from the tubes. NOTE: When using a vise, do not overtighten it. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 5 © 2005 Mitchell Repair Information Company, LLC.
  • 6. Fig. 5: Removing Turn Pressure Tubes Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2. SECURE PS GEAR ASSEMBLY IN VISE Using SST, 2 bolts and nuts, secure the gear assembly in a vise, as shown in the illustration. SST 09612-00012 Reference: Bolt: 90105-10346 Nut: 90170-10198 NOTE: Use 2 of the same type of SST. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 6 © 2005 Mitchell Repair Information Company, LLC.
  • 7. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 7 © 2005 Mitchell Repair Information Company, LLC.
  • 8. Fig. 6: Locating SST Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 3. REMOVE RH AND LH TIE ROD ENDS AND LOCK NUTS a. Place matchmarks on the tie rod end, lock nut and rack end. b. Loosen the lock nut, remove the tie rod end and lock nut. c. Perform the same manner described above to the other side. Fig. 7: Placing Matchmarks On Tie Rod End, Lock Nut & Rock End Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 4. REMOVE RH AND LH CLIPS, RACK BOOTS AND CLAMPS a. Using a screwdriver, loosen the 2 clamps. b. Remove the 2 clips and boots. NOTE: Mark the RH and LH boots. NOTE: Be careful not to damage the boot. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 8 © 2005 Mitchell Repair Information Company, LLC.
  • 9. Fig. 8: Loosening Boots Clamps Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 5. REMOVE RH AND LH RACK ENDS AND CLAW WASHERS a. Using a screwdriver and hammer, unstake the washer. NOTE: Avoid any impact on the steering rack. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 9 © 2005 Mitchell Repair Information Company, LLC.
  • 10. Fig. 9: Unstaking Claw Washer Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. b. Using a spanner, hold the steering rack steadily, and using SST, remove the rack end. SST 09922-10010 c. Remove the washer from the rack end. d. Perform the same manner described above to the other side. NOTE: Mark the RH and LH rack ends. NOTE: Use SST 09922-10010 in the direction shown in the illustration. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 10 © 2005 Mitchell Repair Information Company, LLC.
  • 11. Fig. 10: Removing Rock End Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 6. REMOVE RACK GUIDE SPRING CAP LOCK NUT Using SST, remove the lock nut. SST 09922-10010 7. REMOVE RACK GUIDE SPRING CAP, RACK GUIDE SPRING AND RACK GUIDE SUB ASSEMBLY a. Using a hexagon wrench, remove the rack guide spring cap. b. Remove the rack guide spring and rack guide sub-assembly. NOTE: Use SST 09922-10010 in the direction shown in the illustration. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 11 © 2005 Mitchell Repair Information Company, LLC.
  • 12. Fig. 11: Removing Rack Guide Spring Cap Lock Nut Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 8. REMOVE RACK HOUSING CAP Using SST, remove the rack housing cap. SST 09816-30010 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 12 © 2005 Mitchell Repair Information Company, LLC.
  • 13. Fig. 12: Removing Rack Housing Cap Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 9. REMOVE SELF-SOCKING NUT Using SST, stop the control valve shaft rotation, and remove the nut. SST 09616-0001 1 10. REMOVE DUST COVER 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 13 © 2005 Mitchell Repair Information Company, LLC.
  • 14. Fig. 13: Removing Self - Locking Nut Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 11. REMOVE CONTROL VALVE HOUSING WITH CONTROL VALVE ASSEMBLY a. Place matchmarks on the control valve housing and rack housing. b. Remove the 2 bolts and control valve housing with control valve assembly attached. c. Remove the gasket from the rack housing. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 14 © 2005 Mitchell Repair Information Company, LLC.
  • 15. Fig. 14: Identifying Matchmarks Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 12. REMOVE CONTROL VALVE ASSEMBLY a. To prevent oil seal lip damage, wind vinyl tape around the serrated part of the valve shaft. b. Press out the valve assembly with the oil seal. 13. REMOVE OIL SEAL Remove the oil seal from the control valve assembly. NOTE:  Place a shop rag between the valve housing and the blocks.  Be careful not to drop the valve assembly.  Be careful not to damage the oil seal lip. 2004 Toyota Sequoia Limited 2004 STEERING Power Steering Gear - Sequoia Microsoft Tuesday, September 15, 2009 8:03:56 AM Page 15 © 2005 Mitchell Repair Information Company, LLC.
  • 16. Thank you very much for your reading. Please Click Here Then Get More Information.
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